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Causes of Machine of Pad Without Wings Faults and Countermeasures

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Machine of pad without wings failure generally refers to the event or phenomenon that the equipment loses or reduces the specified function, resulting in the failure of normal operation of the equipment and the reduction of technical performance, thus interrupting production or reducing efficiency. Therefore, strengthening the maintenance of machine of pad without wings, mastering the wear of parts in time, and maintaining and replacing parts in the stage of severe wear can prevent economic losses caused by fault shutdown. The following analyzes the fault causes and solutions of equipment of pad without wings.

Cause of machine of pad without wings

(1) Natural deterioration

As long as it is used normally, any equipment will produce normal deterioration and wear, such as aging of electronic components.

(2) Forced deterioration

As the name suggests, it refers to forced degradation. It is caused by environmental or human factors such as improper use, improper operation or improper maintenance.

(3) Laissez faire deterioration

If the equipment failure is natural or forced deterioration, if it is not recovered, it will be allowed to deteriorate.

(4) Laissez faire to stress

Each machine of pad without wings has a designed stress intensity and has certain specifications during operation. Once the stress exceeds the service conditions, or due to excessive load, improper maintenance and other reasons, the equipment will fail, that is, the corresponding laissez faire.

(5) Insufficient equipment strength will also lead to equipment failure.

Each equipment is designed with corresponding stress intensity. If the stress intensity of the equipment itself is insufficient to ensure normal production, it is a design defect.

 

Countermeasures for solving machine of pad without wings fault

Machine of pad without wings fault summarizes five reasons and puts forward five solutions.

(1) Preparation of basic conditions refers to the three basic conditions for independent maintenance of equipment, namely cleaning, oil supply and bolt tightening, formulation of operation benchmark and training. In fact, these three seemingly simple tasks are not simple. In order to stick to practical work, enterprises must find the simplest and most effective benchmark. Toyota is known as retention measures.

(2) Compliance with the conditions of use refers to making employees comply with the measures formulated by the company. That is, training, supervision, assessment and tracking to ensure that employees operate according to operating conditions.

(3) The deterioration of deterioration recovery equipment is called deterioration recovery. For example, let the workers understand that if the nut is loose, it must be fastened; If there is no lubricating oil, add oil; If the equipment is dirty, clean it.

(4) The implementation of weakness countermeasure is the rectification countermeasure of weakness in equipment design, and the key lies in how to rebuild products and equipment. As it is difficult to purchase the most suitable production equipment, the enterprise needs a strong equipment transformation department, which carries out corresponding transformation according to the weakness of equipment design.

(5) Human error can prevent equipment failure, and the prevention of human error is related to the basic conditions of the equipment. Shockproof technology can be used to reduce the difficulty of implementation, and corresponding training can be carried out to avoid excessive human error.

 

Therefore, when the above faults are found in the machine of pad without wings, corresponding solutions shall be taken to ensure the normal operation of the equipment.

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